Quote:
Originally Posted by Cactus Jack
wonder if you did this to a box for Dental Barrier film if that would work?? justa thought!!!
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I think a peg would work great, I know what your speaking of. How it kinda hangs up or bounces around, especially when the roll is nearly depleted. If the peg were to hang out a lil' further on one side you could use it as a brake to keep it from freely spinning if the spool of material were affixed to the axis of the peg. The braking would provide more resistance making it easier to cut with the improvised cutting strip as well.
If you want a good one that's going to last forever, you could make a box that would fit multiple rolls of any material out of acrylic sheets (aka plexiglass).
Get your overall dimensions (bottom panel will not need to be on material list, this will be your access to refill the unit and minimize the dust levels) and take your blueprint measurements to Lowes, they have a plexi station where they cut any size and thickness to your specifications, It's a free service provided by them for your purchase of the material. On the shelves nearby you will find an adhesive made specifically for bonding the acrylic panels together. They also have solid acrylic pegs available. Use a hole saw of proper size to cut the peg holes in the side panels, You will need to craft a stop on the peg to keep it from sliding out of alignment. Use a Tap and Dye set (would be effortless on this soft material) with a nut and flat washer for this, or tap a small hole through the peg and place a metal bolt into it. You would not want to make this "stop mechanism" permanent because you will run out of the spool material eventually and need to replace.
For the cutting blade I would use a more sturdier blade such as spring stock with one edge finely sharpened, Take a hole punch and punch holes in the spring stock and match the hole positions in the acrylic panel with a hand drill, then use SS bolts and washers to mount the blade to the panel in it's proper position. The angle of the blade would affect how well the material is cut.
Sleek design and would look as if it were produced in China and sold to you for $35.00, although this project would cost you less than $60.00 if you already have the proper tools but you can tell someone you handcrafted it.